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If you’re operating a warehouse, distribution center, or production facility, conveyor systems are the heartbeat of your business. But here’s the harsh truth — most companies treat conveyor maintenance like an afterthought.
And that mistake?
It’s bleeding money from your bottom line every single day.
Conveyor Maintenance Isn’t Just a Service — It’s a Money-Saving Strategy
Think about it — your conveyor system is moving products 24/7. That constant motion creates wear and tear that can lead to catastrophic failures, expensive downtime, and emergency repair costs.
Yet, many facility managers take a “we’ll fix it when it breaks” approach.
Spoiler alert: That mindset is the fastest way to guarantee you’re overpaying for repairs and losing production time when you can least afford it.
At Lafayette Engineering, we’ve seen it all — conveyor systems grinding to a halt during peak seasons, parts failing mid-shift, and companies scrambling for quick fixes that could have been easily avoided with routine conveyor maintenance.
Conveyor Maintenance is Cheaper Than Downtime — Every Time.
Let’s do some quick math.
Average Cost of Routine Conveyor Maintenance:
$7,500 – $20,000 annually (depending on system size)
Average Cost of Emergency Conveyor Repairs & Downtime:
$10,000 – $100,000+ per incident
And that doesn’t even account for lost orders, damaged reputation, or employee overtime trying to catch up.
Conveyor Maintenance is Like Insurance — But Better.
- You wouldn’t drive your car 100,000 miles without an oil change.
- You wouldn’t ignore a leaking roof until it collapses.
- So why ignore conveyor maintenance until your system breaks down?
Routine conveyor maintenance ensures your systems are operating at peak performance — meaning faster throughput, less downtime, and a much longer lifespan for your equipment.
What Does Conveyor Maintenance Actually Include?
At Lafayette Engineering, our conveyor maintenance plans are customized for your system, but here’s what a typical service includes:
1. Full Conveyor Inspection
We check belts, motors, rollers, bearings, controls, and every moving part.
2. Lubrication & Cleaning
Keeping parts clean and properly lubricated extends their lifespan and reduces friction-related damage.
3. Preventative Part Replacement
Why wait for a part to fail when we can replace it before it causes a breakdown?
4. Controls System Check
Software issues and electrical failures can bring production to a halt — we make sure your controls are optimized.
5. Safety Check
Conveyor safety isn’t optional — we ensure compliance and operational safety standards are met.
Conveyor Maintenance Pays for Itself — And Then Some.
Here’s what companies gain with a proactive conveyor maintenance plan:
| Benefit | Impact |
|---|---|
| Reduced Downtime | Keep operations running at full speed |
| Lower Repair Costs | Fix small problems before they become expensive |
| Extended Equipment Life | Delay costly system replacements by years |
| Increased Safety | Prevent injuries that could lead to lawsuits or OSHA fines |
| Energy Efficiency | Well-maintained systems consume less power |
Without Conveyor Maintenance, You’re Gambling With Your Business.
Ask yourself:
→ What would it cost your company to be down for 8 hours?
→ How many customers would you lose if you missed deadlines?
→ How much is your reputation worth?
The cost of skipping conveyor maintenance isn’t just financial — it’s operational risk that compounds over time.
Conveyor Maintenance = Competitive Advantage
The companies that win long-term in manufacturing and distribution aren’t the ones crossing their fingers hoping nothing breaks.
They’re the ones investing in conveyor maintenance to stay ahead of problems, protect their margins, and deliver on time every time.
The difference between industry leaders and everyone else?
A solid conveyor maintenance plan.
Why Choose Lafayette Engineering for Conveyor Maintenance?
We aren’t just another conveyor company. We’re trusted partners to businesses that can’t afford to slow down.
→ We design conveyor systems — we know how to maintain them.
→ We install conveyor systems — we know what fails and when.
→ We maintain conveyor systems — so you can focus on growing your business.
Our expert team provides proactive, cost-effective conveyor maintenance services that save our clients tens of thousands of dollars over the life of their equipment.
Don’t Let Conveyor Maintenance Be an Afterthought — Or an Expensive Lesson.
The smartest companies budget for conveyor maintenance just like they budget for payroll or utilities.
They understand that a small investment today prevents a massive expense tomorrow.
Are you one of them?
Ready to Get Ahead of Problems? Let’s Talk.
Lafayette Engineering is ready to build a conveyor maintenance plan that fits your facility, your budget, and your goals.
Stop leaving money on the table. Stop risking downtime you can’t afford.
Contact us today for a free consultation on your conveyor maintenance needs.
Frequently Asked Questions About Conveyor Maintenance
How often should conveyor maintenance be performed?
We recommend quarterly inspections at a minimum. High-use systems may require monthly service.
Can I perform conveyor maintenance in-house?
Basic cleaning and lubrication can be done in-house, but professional inspections and part replacements are best handled by experts.
Is conveyor maintenance expensive?
Compared to the cost of downtime and repairs? Not at all. It’s one of the best ROI decisions you can make.
What happens during a conveyor maintenance service?
We inspect, clean, lubricate, test, and replace worn components to prevent failure.
Does Lafayette Engineering offer emergency repair services?
Yes, but our goal is to prevent emergencies through proactive conveyor maintenance.
